Doorreme Aluminum Industry Co., Ltd. 123,000m² Production Base

Factory

Manufacturing Excellence

123,000 m² Advanced Production Facility in Foshan

Doorreme Aluminum Industry Co., Ltd. operates a modern 123,000 m² smart manufacturing plant located in Shishan Town, Foshan—the heart of China's aluminum architectural hardware hub. Engineered to serve high-end commercial projects, multi-family developments, and luxury residential estates, our annual capacity exceeds 500,000 m² of custom aluminum windows, heavy-duty doors, and structural curtain wall systems.

To meet demanding global building codes, including North American CSA/NFRC and European CE standards, our factory integrates fully automated production machinery imported directly from Germany and Italy. Operated by an experienced technical engineering team, every production line emphasizes precision tolerances, structural reliability, and energy-efficient performance.

Aerial view of Doorreme Aluminum Industry Co., Ltd. production workshop
Production Flow & Machinery

State-of-the-Art Workshops & Automated Lines

Our integrated manufacturing workflow covers every step from raw aluminum profile CNC machining to automated warm-edge insulating glass sealing and quality inspection.

Italian Fomindustrie CNC precision aluminum profile cutting machine

1. Italian Precision Profile Cutting Workshop

Smooth, burr-free profile joints are critical to air tightness and water penetration resistance. We utilize Italian Fomindustrie CNC multi-axis cutting centers to achieve sub-millimeter precision. Combined with digital punching and notch routing, each frame section locks tightly, preserving structural stability under intense wind loads.

CNC digital machining center for aluminum door and window frames

2. CNC Milling & Corner Crimping Section

All hardware mounting slots, drainage weeping holes, and corner assembly joints are processed on automated CNC milling machines. High-pressure hydraulic corner crimping combined with dual-component corner adhesives ensures exceptional mechanical strength and zero water seepage along joinery lines.

Automated glass washing and dust-free cleaning line

3. Automated Glass Cleaning & Preparation

Clear visibility starts with spotless raw glass handling. Our multi-stage automatic glass washing machines remove oil, fingerprints, and micro-dust using purified deionized water and high-pressure air knives, ensuring immaculate surfaces prior to double-glazing assembly.

Fully automatic warm-edge insulating glass production line

4. Fully Automatic Warm-Edge Insulating Glass Line

Doorreme Aluminum Industry Co., Ltd. operates a continuous IGU manufacturing line integrating film edge stripping, automated washing, warm-edge spacer placement, automated Argon gas filling, and reactive hot-melt structural sealant extrusion. This delivers superior thermal insulation and long-term seal durability for Low-E glass units.

Comprehensive assembly workshop for hardware and sash fitting

5. System Assembly & Hardware Fitting Workshop

In our expansive assembly hall, experienced technicians fit premium hardware options—including German Roto and high-grade SS304 multi-point locking systems. EPDM gasket seals are continuously pressed to guarantee acoustic dampening and weatherproofing before final quality sign-off.

Smart warehouse storage and protective export packaging

6. Smart Warehouse & Protective Export Packaging

Finished window sashes and curtain wall panels are barcoded and tracked in categorized storage racks. Every unit undergoes multi-layer protective packaging—combining protective film, edge corner protectors, foam padding, and reinforced steel-bound wooden crates—to prevent transport damage during ocean freight.

Quality Assurance

Strict Inspection Protocols at Every Step

Quality control at Doorreme Aluminum Industry Co., Ltd. is managed through a comprehensive 8-step verification process to ensure flawless performance overseas.

Production Stage Core Inspection Focus Equipment & Standards Applied Quality Guarantee Target
Raw Material Receiving Aluminum wall thickness, alloy hardness, powder coating / PVDF film thickness Webster Hardness Tester, Film Thickness Gauge 6063-T5 / T6 Architectural Alloy Compliance
Profile Cutting & Machining Cutting angle accuracy (90° / 45°), dimensional tolerances, hinge routing Digital Vernier Caliper, Laser Angle Finder Tolerance within ±0.5 mm
Insulating Glass Processing Low-E coating integrity, dew point check, Argon gas fill ratio, seal adhesion Argon Concentration Tester, Dew Point Apparatus Gas Fill > 85%, Zero Internal Condensation
Framing & Hardware Assembly Sash operation smoothness, multi-point lock alignment, gasket compression Manual Torque Tester, Operational Cycling Rig Smooth latching & 100% sealing continuity
Pre-Shipment Quality Control Overall dimensions verification against approved shop drawings, surface finish review Full Architectural Drawing Audit Zero defects prior to crating

Planning a Project or Need Factory Direct Supply?

Partner directly with Doorreme Aluminum Industry Co., Ltd. Send your project drawings or specification requirements to [email protected] for detailed technical proposals and factory quotes.

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